what is a batch code?
This is the two lines of letters/numbers printed with the best before date. Please note that your pack format may vary. Examples below.


Our Baking Process
How we bake our products is very much like you would do at home, just on a much bigger scale!
we produce more than two million fresh bakery products each day.
To bake our bread, we use the Chorleywood Breadmaking Process. Developed in 1961 by the British Baking Industries Research Association based at Chorleywood, this groundbreaking process is now used to make 80% of the UK’s bread.
We still use flour, water, salt and yeast, mix and knead the ingredients, prove and ferment the dough. It’s just that our bakeries do this at scale and at speed to make sure we can bake enough to feed the nation.
By using this method, we are able to produce more than 2 million fresh bakery products each day that are soft, last longer and are good value for money too.
One thing that we often get asked is how we make our crumpets – well, we cant give away all our secrets but to find out more about how we bake them, you might want to take a look here. If you fancy giving it a go at home then you can use our infamous crumpet recipe – see here. We’re not being big headed – but we bet they’re not as good as ours!
1
Tanker delivers flour every day. Each delivery is checked.
2
The silo holds up to 50 tonnes of flour,
3
The flour passes through sieves.
4
Computers auto weigh flour, water, yeast and salt. Minor ingredients are also added. A batch of dough is prepared every 3 1/2 minutes.
5
Batches of dough are divided into pieces suitable for 400 or 800 gramme loaves, up to 160 per minute.
6
The dough pieces are shaped into balls at speeds of up to 10,000 per hour.
7
Dough pieces ‘rest’ for 6-8 minutes.
8
Dough pieces are moulded, as required, for the final product.
9
The dough expands for 50 minutes under controlled humidity and temperature.
10
Lids are added to sandwich breads to give them a flat top.
11
The bread travels through the oven for 20-25 minutes. Up to 10,000 large loaves or 12,000 small loaves per hour.
12
Lids and pans are removed before cooling.
13
Loaves stay in the cooler for up to 2 1/2 hours under controlled temperature and humidity.
14
Bread is sliced to final requirements before being packaged. Regular samples are taken and inspected to ensure Warburtons’ high quality is maintained.
15
Product leaves the bakery on a daily basis for delivery to all customers.
1
Tanker delivers flour every day. Each delivery is checked.
2
The silo holds up to 50 tonnes of flour,
3
The flour passes through sieves.
4
Computers auto weigh flour, water, yeast and salt. Minor ingredients are also added. A batch of dough is prepared every 3 1/2 minutes.
5
Batches of dough are divided into pieces suitable for 400 or 800 gramme loaves, up to 160 per minute.
6
The dough pieces are shaped into balls at speeds of up to 10,000 per hour.
7
Dough pieces ‘rest’ for 6-8 minutes.
8
Dough pieces are moulded, as required, for the final product.
9
The dough expands for 50 minutes under controlled humidity and temperature.
10
Lids are added to sandwich breads to give them a flat top.
11
The bread travels through the oven for 20-25 minutes. Up to 10,000 large loaves or 12,000 small loaves per hour.
12
Lids and pans are removed before cooling.
13
Loaves stay in the cooler for up to 2 1/2 hours under controlled temperature and humidity.
14
Bread is sliced to final requirements before being packaged. Regular samples are taken and inspected to ensure Warburtons’ high quality is maintained.
15
Product leaves the bakery on a daily basis for delivery to all customers.